Ultra-high-speed servo type fully auto finger joint system (Mass production)
Carriage move speed:80M/120M 7.8 cycle/min
(Calculated by vertical/working size:23MMx50MM)
Standard maximum performance-196 pcs/min
The unique design of SAT breakthroughs the traditional mode. We change to use Servo Drive Control to enhance machine speed and stability. Let wood material with high accurately precision and verticality. Therefore, you can produce the highest and stability material to save more material those might be wasted while processing.
●= Standard / o(—) = Optional / - = No configuration / F = Fully automatic configuration / H = Configure the pre-joint system / B = Configure rear feeding conveyor system / C = Simple Conveyor Configuration / 2L = Double finger assembler configuration
SAT-660-F High Speed Finger Joint System
The ideal system for mass production, this highly productive servo type finger joint system can process up to 196 lugs per minute for an outstanding capacity reaching 7.8 cycles per min. FURNIMATE’s fully automated line gives you total control of shaping, gluing, alignment and joint assembly processes in one set up.
Increase Stability - High Precision
Photo sensor protection device providing greater stability that is accurately protect the danger of a sudden carriage return when it still have wood on the carriage, and also protects the possibility of tool damage, greatly enhance of the efficiency.
This machine is accumulated many years of experience to develop a lot of stable and unique processing system device. Not only to keep a stable high precision in the processing of wood but also in high-speed processing conditions to produce high-quality products.
When working more than 90MM of wood, the slide cylinder finger joint system provides better stability and increases the accuracy of the production speed.
Saw Blade Design - Increase Performance
FURNIMATE - special saw blade design that are more than the others manufacture to use standard saw blade cutting rate of 300%. This special saw blade design can cut the perfect cut in high speed cutting.
Increased Saw Blade Cutting Steel
The oversized outer diameter of the saw blade flange improves the steel of the saw blade and reduces the excess vibration; increase the stability of cutting can be greatly improved.
Belt Drive System
FURNIMATE finger joint machine’s saw shaft has always been a belt transmission axis to produce. Relative to other companies are using the motor directly installed saw blade design. The axial design can be Axis design can be substantially reduce the vibration to improve the accuracy of wood sawing.
High Quality Timing Belt
Transmission belts are imported from Japan, high-quality timing belt, to ensure that the motor torque output, Reduce the risk of slipping so that the saw blade service life can be greatly improved.
Spindle Accuracy - Run Out Measurement
During assembly, each spindle (scoring blade, main blade & shaper) is tested and measured for concentricity and minimal spindle run out.
Strict Quality Control to Ensure High Precision & High Rigidity
Check Point at Extremity of the Spindle Shaft (160mm)
Runout Accuracy: +/− 0.005mm
High Efficiency Motors
Our custom motors are lighter than the standard motors of the same size and offer double horsepower. Small space use, but can achieve a higher cutting capacity, motor ammeters can to check the motor’s working state at any time.
Using FEA structural analysis technology to create a new finger shaper’s base.
Increase shaper’s base steel and improved structure, balanced dynamic stability to greatly improve the life of parts.
Shaper’s base load deformation from the traditional design of 0.5mm greatly increased to 0.05mm accuracy.
FURNIMATE - used PMI linear guide-way on the shapers machine for achieve excellent accuracy and extend the service life. HG series - heavy load ball type linear guide-way is heavy load linear guide-way designed by circular-arc groove and structure optimization, it features the same load in four directions (up/down/right/left) and self-aligning to absorb installation-error capability. HG series linear guide-way can achieve a long life with high speed, high load, and high rigidity, highly accurate and smooth linear motion.
Servo Automatic Flipper / Transfer Feeding System
Servo automatic flipper / transfer feeding system, with a special parameter and structural design, the speed and automatic cutting stability has been greatly improved.
Conveyor feeding device, the width can be adjusted from 660mm to 580mm, according to different wood size to flexibility adjust the conveyor feeding width, so that the wood can be stable feeding on the conveyor belt.
Adjustable side air cylinder clamp position, provide better efficiency and stability.
Double upper pressure cylinder clamping system keeps the balance of the wood feeding, accuracy and pressure average. Make sure that the ends of the wood are indeed accurate and not displaced when the fingers are formed.
Multi-function HMI (Human - Machine Interface) Control
Convenient touch screen interface, perfect Parameter settings allow customers to produce different products more flexible use.
Efficient Trouble Shooting
An alarm system is added to the interface, let the customer in operation when there is the problem and can be very convenient to solve the problem.
Quick & Efficient Trouble shooting.
User Friendly - Easy learning Curve.
Different from the traditional air tank glue supply device glue concentration can only be within 3000ppm, FURNIMATE new high pressure device allows the air pressure to switch out five times the pressure output, This powerful gluing system can be applied to glue at a maximum concentration of 16,000 ppm, in the servo high-speed finger joint system can also be accurate and fast to spreading of glue. (One component glue)
Optional system can also provide A B glue system options.
Chain Type Pre-joint Feeding System
Double row flat chain design to ensure that the wood re-delivery to get a stable track, and different from the general gourd-type chain, it can to reduce the wood feeding scratches in the delivery, to reduce the sizing of the planning after assemble wood completely
Finger assembler front feed wheel system uses four independent cylinders to float pressing the material, make the wood to get more best and stable feeding situation, and ensure smooth feeding material also reduction the wood stuck problems.
The SAT 660-F features extra wide joint wheels allowing for improved surface control. This is crucial when processing material heights of 90mm and above.
Electric Control Box System
SAT 660-F high speed finger joint system is use high-quality French Schneider or Japan Yaskawa servo controller.
PLC: Taiwan Delta or Japan Mitsubishi,
Frequency converter: France Schneider,
Electrical parts: Taiwan Delta and France Schneider.
This device provides high-performance production operations and accurate and perfect control performance in the finger joint field.
Conveyor belt glue cleaning system, double brush head system is designed in addition to cleaning the residual glue on the conveyor belt, to keep the conveyor belt clean, and can brush off the excess water back into the water box, will not make too much excess water on the conveyor belt.
Double-track Cut-off Saw Safety Cover Designed
Especially the cut-off saw safety cover; there install linear slide devices in the front and rear of the safety cover, making the cylinder under high-speed movement more stability and increase in service life.
NO.23 / NO.24
Finger joint system it seems an easy working system. We must focus on the design of every small detail on the machine, in order to get the perfect finger joint finished products.
Rack & Pinion
SAT 660-F series come installed professional heat treatment of the spiral rack, increased the load capacity of the machine, Make the operation more quiet.
Helical versus Straight: The following is the advantage of the spiral type:
Spiral type operation more quiet straight type, especially in the high-speed state.
They have a higher contact ratio (the number of effective teeth engaged) than straight, which increases the load carrying capacity.